Canting Keel | High-Performance Yacht Keel System

High-performance composite canting keel engineered for superior performance with longer length lighter weight smaller chord and less deflection compared to previous keel designs. Precision manufacturing achieves dinghy-level shape and fairness standards.

We are a customer of C-Tech battens on Kaizen and had heard about some of their Americas Cup work so when we came to build a new keel we put C-Tech on the list to approach. Coming from our One Design Sailing background we know that C-Tech deliver both quality and precision. - Andy Robertson Kaizen Owner

Project Overview

High-performance composite canting keel engineered for superior performance with longer length lighter weight smaller chord and less deflection compared to previous keel designs. Precision manufacturing achieves dinghy-level shape and fairness standards.

Project Highlights

Client / Partner
Pure Design / Kaizen Racing
Delivery Model:
Custom Design
Sector / Industry
Marine
All
Manufacturing Site:
Spain - European Manufacturing Facility
Auckland, New Zealand (C-Tech HQ)
COMPONENT
Composite Canting Keel
PROJECT DATE
2024
Performance Requirements
High performance fine tolerances innovative manufacturing precision

Challenge 01

Manufacturing Tolerances

The deliverable for this project was a high performance composite keel built to fine tolerances with some cost limitations. Quality and process cannot be compromised on a keel.

Solution

C-Tech decided to use a multi-step machining process to control shape and tolerances throughout the build. The keel was machined in 5 steps to achieve tolerance within a fraction of a mm.

Innovative Process

Cost-Effective Quality

Building a mould was cost prohibitive so innovative solutions were required to maintain uncompromised quality standards.

Solution

Structural core built from autoclave-cured carbon fibre plate with integrated foam fairing. Process minimised wastage whilst ensuring optimised laminate stack and uncompromised quality.